Synthesis of laurolactam from cyclododecanone

Objective

To produce a cyclic amide (lactam), key in nylon synthesis from a cyclic ketone, via a Beckmann rearrangement.

Synthesis of laurolactam from cyclododecanone
Synthesis of laurolactam from cyclododecanone

Background

Laurolactam (12-aminododecalactam) is used to synthesize polyamide-12, also known as Nylon-12, which is a semi-crystalline polyamide with very high tenacity and good chemical resistance. In this experiment, laurolactam is synthesized by a process of low environmental impact, in two steps from cyclodecanone, the key step of the synthesis being a Beckmann rearrangement.

Experimental procedure

A) Producing cyclododecanone oxime

In a round-bottom flask, dissolve 1.5 g of cyclododecanone in approximately 8 ml of 9 5 % EtOH. Add 0.6 g of hydroxylamine hydrochloride, 25 ml of deionized water, and 15 ml of aqueous NaOH (10 % by weight), with magnetic stirring. Couple a water condenser and heat the reaction to reflux while stirring. Completion of the reaction is detected by the formation of crystals floating on the surface of the reaction mixture, approximately 30 min after beginning the reflux. After 30 min of refluxing, remove the condenser and cool the mixture in an ice-water bath, until crystallization is complete. Filter the resulting crystals, and dry under vacuum. To purify the product, recrystallize from 95 % EtOH (10 ml EtOH per gram of recovered crystals). Add deionized water (15 ml of water per gram of crystals recovered of crude oxime), and cool the mixture in an ice-water bath until complete crystallization. Filter the solid and, under vacuum, dry the crystals produced in the same way as before.

B) Conversion to cyclododecanone lactam (laurolactam)

To a round-bottom flask, add cyclododecanone oxime produced in the previous step. For this, add 12 ml of a solution of acetonitrile containing 8.0 mg of cyanuric chloride (2,4,6-trichloro-1,3,5-triazine) and 11.5 mg of anhydrous zinc chloride. Using the same reflux equipment as in the previous step, heat the mixture to reflux (82 ºC) for 1 h. Check the completion of the reaction by TLC using as the eluent a mixture of diethyl ether/hexane (1:1). The reaction is complete when the spot of the oxime disappears and a more polar product appears. After the reaction ends, remove the flask from the hot plate, and add 20 ml of an aqueous solution saturated with NaHCO3. Transfer the reaction mixture to a 100 ml separatory funnel, and extract the product with two portions of 15 ml of ethyl acetate. Combine the extracts of ethyl acetate in a 100 ml Erlenmeyer, and dry the ethyl acetate by adding Na2SO4 anhydrous. Filter the drying agent by gravity, collecting it in a tared round-bottom flask, and remove the solvent under reduced pressure (rotary evaporator). Recrystallize from 95 % EtOH (7 ml EtOH per gram of product). Calculate the yield and determine the m.p. (lit. 148–149 ºC). Weigh and calculate the yield.

Physico-chemical properties

This table collects data for the molecular weight (Mw), melting point (M.p.) boiling point (B.p.) and density of the reactives and compounds used in this laboratory experiment.

Name Mw (g/mol) M.p. (ºC) B.p. (ºC) Density (g/ml)
Acetonitrile 41.05 -48 81-82 -
Cyclododecanone 182.3 59-61 85 -
Cyclododecanone oxime 197.32 - 288.6 1.014
Diethyl ether 74.12 -116 34.6 0.71
EtOH 46.07 -114.1 78.5 0.790
Ethyl acetate 88.11 -84 77.1 0.902
Hexane 86.18 -95 69 0.659
Hydroxylamine hydrochloride 69.49 155-157 - 1.670
Laurolactam 197.32 150-153 348 0.973
Na2SO4 142.04 884 - 2.630
NaHCO3 84.01 300 - 2.160
NaOH 40.00 318 1,390 2.130

GHS pictograms

Hazard pictograms form part of the international Globally Harmonized System of Classification and Labelling of Chemicals (GHS) and are collected in the followinf Table for the chemical compounds used in this experiment.

Name GHS
Acetonitrile ghs02  Danger Warning Flammable pictogram ghs07  Warning Toxic cat. 4 Irritant cat. 2 or 3 Lower systemic health hazards pictogram
Cyclododecanone ghs09  Warning (for cat. 1) (for cat. 2 no signal word) Environmental hazard pictogram
Cyclododecanone oxime Non-hazardous
Diethyl ether ghs02  Danger Warning Flammable pictogram ghs07  Warning Toxic cat. 4 Irritant cat. 2 or 3 Lower systemic health hazards pictogram
EtOH ghs02  Danger Warning Flammable pictogram
Ethyl acetate ghs02  Danger Warning Flammable pictogram ghs07  Warning Toxic cat. 4 Irritant cat. 2 or 3 Lower systemic health hazards pictogram
Hexane ghs02  Danger Warning Flammable pictogram ghs08  Danger Warning Systemic health hazards pictogram ghs07  Warning Toxic cat. 4 Irritant cat. 2 or 3 Lower systemic health hazards pictogram ghs09  Warning (for cat. 1) (for cat. 2 no signal word) Environmental hazard pictogram
Hydroxylamine hydrochloride ghs08  Danger Warning Systemic health hazards pictogram ghs05  Danger Warning Corrosive cat. 1 pictogram ghs07  Warning Toxic cat. 4 Irritant cat. 2 or 3 Lower systemic health hazards pictogram ghs09  Warning (for cat. 1) (for cat. 2 no signal word) Environmental hazard pictogram
Laurolactam Non-hazardous
Na2SO4 Non-hazardous
NaHCO3 Non-hazardous
NaOH ghs05  Danger Warning Corrosive cat. 1 pictogram

International Chemical Identifier

The IUPAC InChI key identifiers for the main compounds used in this experiment are provided to facilitate the nomenclature and formulation of chemical compounds and the search for information on the Internet for these compounds.

Acetonitrile WEVYAHXRMPXWCK-UHFFFAOYSA-N
Cyclododecanone SXVPOSFURRDKBO-UHFFFAOYSA-N
Cyclododecanone oxime SCRFXJBEIINMIC-UHFFFAOYSA-N
Diethyl ether RTZKZFJDLAIYFH-UHFFFAOYSA-N
EtOH LFQSCWFLJHTTHZ-UHFFFAOYSA-N
Ethyl acetate XEKOWRVHYACXOJ-UHFFFAOYSA-N
Hexane VLKZOEOYAKHREP-UHFFFAOYSA-N
Hydroxylamine hydrochloride WTDHULULXKLSOZ-UHFFFAOYSA-N
Laurolactam JHWNWJKBPDFINM-UHFFFAOYSA-N
Na2SO4 PMZURENOXWZQFD-UHFFFAOYSA-L
NaHCO3 UIIMBOGNXHQVGW-UHFFFAOYSA-M
NaOH HEMHJVSKTPXQMS-UHFFFAOYSA-M

References

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